The partnership will aim at eliminating hazardous Potassium Permanganate Spray and most manual processes in denim finishing, while reducing Greenhouse Gas emissions, water and chemical use in the process July 18, 2022.
Hong Kong based Epic Group, a leading garment manufacturer for global brands announced its strategic partnership with CleanKore, a denim innovation and patent licensing company.
This partnership aims at scaling the CleanKore patented yarn dyeing technology that provides numerous sustainability benefits for both the denim mill and garment manufacturer.
CleanKore patented technology changes the chemistry and the process used to dyeing yarns at the denim mills by keeping intact the white core of the yarn and only dyeing the surface.
This technology significantly reduces water, chemicals and process time in the denim garment finishing stage. Denim garment finishing often involves onerous manual processes such as handsanding and hand whiskering, spraying of harmful Potassium Permanganate (PP) (done by heavily protective equipment donned personnel), and multiple washing cycles.
CleanKore technology coupled with lasers enable elimination of the PP spray process, significantly improving health and wellbeing of apparel workers, as well as emissions of harmful chemicals.
Manual processes are eliminated in most styles and significantly reduced in others. CleanKore technology also enables the reduction of wash cycles – reducing water, chemical use and process time, adding to the sustainability credentials of the end products.
The products currently tested by Epic Group and CleanKore demonstrate up to 44% of water savings in garment finishing and up to 60% of energy savings in the fabric dyeing stage, along with the elimination of PP spray.
Through their partnership, Epic Group and CleanKore are planning to rapidly scale the adoption in partnership with Epic Group’s customer base. In the first year, the partnership plans to reach over 4 million pairs of denim and working towards a scale of 15 – 20 million pairs of denim per annum in the next 3 years, converting a large portion of Epic Group’s denim production to CleanKore technology.
Speaking on the partnership Darryl Costin Jr, President and CEO, CleanKore emphasized that, “As a company committed to sustainability we could not have asked for a better partner to scale our ground-breaking technology. Epic Group has a phenomenal team from top to bottom who are completely aligned with our goals. Unlike other technologies, we are thrilled to offer a much more sustainable product to consumers that is cost neutral.”
With Epic Group they are moving to make elimination of toxic Potassium Permanganate spray a norm in the manufacturing industry.
Ranjan Mahtani, Chairman, Epic Group said, “As a leading global denim manufacturer committed to improve sustainability in product and process, we work with breakthrough technologies that reduce negative impacts to the planet and the people.”
CleanKore technology offers a fantastic value proposition of significant sustainability benefits to our associates and the environment, without increasing the cost. Sustainable products should be scalable – not niche, and we will rapidly scale the adoption of this technology, he added.
Epic Group has been a key player in the apparel industry, first as a major textiles trading house, then as a leader in sourcing quality fabrics, and since 2005 as a state of-the-art manufacturing company with facilities worldwide.
According to the company, we have a global footprint across Africa, Asia, UAE, the UK, Jordan, & United States. Through a passionate and driven team of people, we enable our global retailers to deliver on their consumer expectations.
Besides that, they use modern technologies, insights, and trends to provide a partnership approach to our relationships.
CleanKore’s patented technology is an exciting and novel approach to dyeing yarns at the denim mill.
This technique goes against the grain when compared to conventional dyeing. The result is a large and circular bright white core with a small ring of indigo dye.
CleanKore is proven to significantly reduce costs throughout the supply chain while improving sustainability, including the elimination of Potassium Permanganate spray.