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Maksons Spinning’s example of ensuring high-quality yarn using compact spinning technology

State-of-the-art compact ring spinning technology can ensure higher tenacity and elongation at break, lower mass irregularity measured on short segments, and a significantly smaller number of faults such as thin & thick places and neps, as well as a higher degree of elasticity, and a considerably lower hairiness.

Textile Today Industry Research Team

Spinning is the first value-adding a process to make a quality garment. Knitters and weavers solely depend on spinners to produce quality fabrics, which quality frequently varies with the yarn quality. Therefore, it is a great challenge for spinners to deliver best quality yarn to fabric producers. And MAKSONS Spinning Mills Limited is setting the example.

working floor at MAKSONS Spinning Mills Ltd
Figure 1: Imposing working floor at MAKSONS Spinning Mills Ltd.

MAKSONS Spinning Mills Limited brought state-of-the-art compact ring spinning technology to meet the customers’ quality requirements in 2016. They have installed 45168 spindles EliTeSUESSEN apron suction compact ring-spinning machines as a technological advancement footprint.

Md. Humayoun Kabir, GM and Project Head of MSML said, “To improve yarn quality, we took into account the issues that our potential customers claimed and brought this technology as a solution.”

MAKSONS Spinning Mills Ltd machinery
Figure 2: MSML is equipped with updated machinery.

Advantages of the compact spinning system over the non-compact spinning system-

  • Higher Yarn strength.
  • Less Hairiness.
  • More yarn evenness.
  • Less twist needed etc.

Successively they have reached above benefits and their production is also increased by about 10-12%. In this compact spinning system, 5-7% less twist inserted, thus decreasing the fabric spirality and shrinkage at the weaver’s end. Less hairiness of yarn means less enzyme use during dyeing, by compact spinning process MSML decreased about 20%-25% yarn hairiness.

Improvements in quality parameters after using compact spinning systems compared to conventional ring spinning systems

“Both we and our customers are satisfied with this compact system as they are getting quality yarns and our sales is also getting boosted,” Md. Mostafizur Rahman, Sr. AGM of Quality Control said.

An article published in Textile Today in January 2011 showed how compact spinning systems can make sure higher tenacity and elongation at break, lower mass irregularity measured on short segments, and a significantly smaller number of faults such as thin & thick places and neps, as well as a higher degree of elasticity, and a considerably lower hairiness.

It is getting difficult for the yarn producers to sustain in the market because customers demand is a high-quality product with low price. At the same time, gas price and labor cost are increasing, though the yarn price is remaining the same.

So, spinners must have to adopt this compact spinning and others modern technology to sustain, also should focus on product development and diversification such as Inject yarn, SIRO yarn, Lycra, Nappy yarn and Amsler Slub etc.

If anyone has any feedback or input regarding the published news, please contact: info@textiletoday.com.bd

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