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Personal Protection Equipment (PPE) and its testing through – textile torture chamber

marinaTesting Personal Protection Equipment (PPE) is an expanding part of Germany based testing and research organization Hohenstein Institute’s work. Mariana Schubert, Head of the PPE Test
Centre, gives here an insight into the work of her team.

What is actually meant by Personal Protection Equipment?

Nowadays, Personal Protection Equipment or PPE for short is an important part of the safety provision in a number of different jobs. Steel-workers, firemen and road-workers wear special clothing to increase their own safety, and protective clothing is also compulsory in these jobs. PPE is professional or working clothing that has been made to meet special requirements and is designed to protect the wearer from various different risks.

And why are there special tests for PPE?

With PPE, the main priority is to protect the wearer. It therefore has to perform a specific warning function, or protect the wearer from external factors such as heat, flames, cold, electric charges or even rain. In Europe, PPE has to carry the CE mark, and for that the clothing has to be tested by an approved certification centre. As confirmation, the customer receives an EC Type Examination Certificate.

Firefighters’ clothing is in the highest category of PPE, because it has to provide several different kinds of protection. How is that reflected in the tests?

With firefighters’ clothing, testing the materials is really critical for the safety of the wearer.
The textiles have to be tear-resistant as well as fire- and heat-resistant. The design and high-visibility markings also increase safety – for example, firefighters’ clothing has a very specific arrangement of reflective stripes to ensure that the wearer can be seen in any conceivable body position. This also makes the clothing very easy to recognise. The heat and flame-resistance of firefighters’ clothing can also be tested with the help of the Thermo Man in Geneva, in cooperation with DuPont.

It is also important that PPE is acceptable to the wearer.

Exactly, you must certainly never lose sight of the human factor. The best PPE is no use at all if people don’t wear it correctly, or at all. It is particularly important that the garments are comfortable to wear if they are to be well accepted, because they have to be worn for several hours while doing heavy physical work in all kinds of climatic conditions and under various physical stresses and strains. That’s why testing the physiological properties, from the point of view of comfort, is an important part of assessing and optimising PPE.

On the subject of comfort – how can this be objectively tested in lab conditions?

Two important aspects of comfort are breathability and heat insulation. For textile materials, these are calculated using the so-called skin model, in compliance with DIN EN 31092 or ISO 11092. The material is put on a heated, porous, sintered metal plate, through which condensation can pass. The measuring process takes place in clearly defined climatic conditions. We can calculate the permeability to condensation which tells us how much moisture is absorbed by the textile material and how much is given off into the atmosphere, i.e. how breathable it is. We can also calculate the heat loss from the metal plate and therefore how good the thermal insulation is.

For which kind of PPE do you think it is particularly important to optimise the comfort for the wearer?

According to a study in the USA from just a few years ago, in 49% of the cases where firefighters died on duty, the cause of death was circulatory collapse. The reason was that the protective clothing did not take sufficient account of physiological functions. For a long time, the main focus for development work on PPE was protection from heat and flames. Today we know that it also has to help with the body’s cooling functions by effectively wicking perspiration away from the body.

A look inside the “textile torture chamber” for PPE

clip_image004clip_image006In the fire protection test, firefighters’ clothing (EN 469) and clothing for protection against heat and flames (ISO 11612) has a flame applied by Bunsen burner for 10 seconds – the sample should not burn or glow for more than 2 seconds afterwards. The flame is applied to the flat surfaces and optionally also the edges of textiles in new and used condition.

clip_image008The heat protection of textiles is tested in a heating cabinet. In this test, the changes in textiles are measured at temperatures of either 180°C or 270°C. To do this, a measured line is applied to the textile before the test so that the shrinkage of the material under the effect of heat can be assessed.

The bursting strength of a textile sample is tested by stretching it in a measuring device and then causing it to arch up, hydraulically or pneumatically. The device measures the pressure required to split the fabric.

fire_allThe Thermo Man is an articulated manikin made of a compound of epoxy resin and fibreglass and fitted with 122 highly sensitive sensors. It is used to test the heat- and flame-resistance of firefighters’ clothing. During the test, it wears the complete outfit and is then exposed to a flame for 8 seconds at over 1000°C – that is the temperature of molten lava. This is how the much-feared surface flash is simulated, when the flame propagates extremely quickly (at over 100 cm/sec) over the surface without damaging the underlying structure. Because the flames spread so quickly, the risk of burning is very high. The measurements enable this risk to be assessed for firefighters’ clothing and the survival chances of the wearer to be calculated.

fire_2In abrasion testing using the Martindale method, a standard woollen fabric is rubbed over the test fabric until at least 2 fibres of the material have broken. The number of cycles this takes is measured. This test tries to simulate the effect of rubbing while the clothing is being worn. The number of rubbing cycles for working or protective clothing is far higher than for the trousers of a smart suit.

clip_image018The test to calculate crease-resistance simulates areas under particular strain such as elbows and knees. The material is creased, turned and squeezed 9000 times in the test device. Even after this tough treatment, the product-specific functions such as waterproofing should not be lost.

Another test of the longevity of clothing is to work out its tearing strength. The textiles are stretched in the tensile testing device and the force that is needed to make the material tear is measured (maximum tensile strength). The test for resistance to tear propagation measures the force needed to cause the textile to tear further from an existing incision.

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