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Savio shows high tech and industry 4.0 winding solutions at ITMA 2019

Savio exhibited innovative, highly automated, energy-saving and Industry 4.0 solutions in all displayed machines at ITMA 2019 in Barcelona, says a press release.

Savio is specialized in the yarn-finishing segment, being the leading supplier of winding, twisting and rotor spinning machines, with manufacturing plants spanning over Italy, China, India, and the Czech Republic. Savio exhibited in Barcelona innovative, highly automated, energy-saving and Industry 4.0 solutions in all displayed machines.

Savio EcoPulsarS
Figure 1: Savio’s Polar Evolution and EcoPulsarS winding machine.

Premium package quality

Savio offers winding systems that are ideal for many different needs, supporting customers in the textile challenge and developing new applications to meet their requests. Manmade fibers and elastomeric yarns (single and dual-core) have reached a dominant role in fiber demand growth, becoming a very natural part of our life.

Savio’s Polar Evolution and EcoPulsarS winding machines can easily process these special and challenging yarns, thanks to special splicing and tension control devices for ensuring perfect joints and perfect package shape, while always monitoring off-standard values.

Automation – Savio “Direct Link System” bespoke solutions

The requirement for integrated automation in the spinning process is still increasing, because of yarn quality and productivity advantages that such solution offers. Mills request fully automatic link solutions to replace freestanding winders and ring spinning frames (RSF) without doffing devices.

This integrated automation drive has led Savio to offer customers new bespoke link solutions, compared to the classic 1-to-1 configuration, to increase this direct feeding flexibility to/fro winder.

The latest solution from Savio is the Multi Link, that connects multiple ring spinning frames to one Savio winder, becoming a tailor-made circuit to link two or three RSFs to one winding machine. A special iPeg tray guarantees the circulation of RSF bobbing to/from winder. This solution optimizes space, reduces energy consumption and production costs.

Savio Winder 4.0
Figure 2: Savio Winder 4.0.

This automatic bobbin transport shortens servicing paths for the operators and allows an ergonomic material flow. The costs for production, space and energy are reduced while keeping the quality consistent even with long and multi-connected machines.

Savio way for Industry 4.0

Industry 4.0 is the actual trend of automation and data exchange in manufacturing technologies. Connectivity, data management, remote machine set-up and operator real-time interactivity: this is the Savio way for smart solutions for textile mills.

Three different levels of Savio Industrial IoT: different option levels, each corresponding to a different dose of Industry 4.0 applied to Savio textile winding machinery, from simple connectivity and machinery data downloading, to remote machine setup, to operator real-time interactivity.

Savio Smart Bracelet
Figure 3: Savio Smart Bracelet.

The leap in the quality of textile machinery is evident in the new control systems, which allow for example employees to receive alarm signals directly to their wrist by smartwatch.

When one of the winding machines present a problem, the anomaly signal is sent to the operator through a smartwatch, Savio Smart Bracelet, able to communicate also the type of intervention required, thus minimizing the break downtimes of the machine.

This data management system is a very modern and important tool, relieving mill operators of time-consuming routine work.

Thanks to data analytics, a wealth of data is available, allowing to manage the different production phases in the best possible way and to monitor all significant parameters anytime and anywhere, making use of mobile devices.

All these features enable Savio customers to control overall equipment effectiveness, increase workforce efficiency, and maximize quality and working time.

Savio Winder 4.0 is also meant as communication between the machine operator and service specialist in case of need.

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