In traditional knit garments production methods, fabric is the major components. After knitting the fabric is dyed, patterns are cut or directly knit shaped garment panels are sewn together. Among these process, fabric wastage is higher in cutting section. As a result, more time is required to produce a garment as well as efficiency becomes lower and the cost is increased.
But with seamless technology, there is no fabric. This technology can directly produce finished products and lessens traditional process of knit garment manufacturing. This leads to saving of production costs up to 40 percent compared to the customary knitting and helping RMG firms react quicker to new fashion trends by ensuring better comfort, fitting, quality and durability.
Seamless entire garment knitting was first introduced in 1995, at the International Textile Machinery Association. This technology was initially used for manufacturing of very comfortable inner wear. But now it is being employed in the manufacturing of very exclusive outer wears specially compressed sportswear. Due to the unlimited pattern possibilities, this concept can also be applied to underwear, swimwear, control-wear, leisurewear, sleepwear, ready to wear and active wear.
Recently a leading Italian manufacturer of a wide range of circular knitting machines named Santoni co-operates with Lenzing Fibers, a producer of Tencel branded fiber, produced seamless denim jacket project. This new project concerns the knitting of an innovative denim double-faced quilted jacket. This totally reversible quilted jacket is seamless. Besides, Cifra and Tefron, two of the world’s market leading manufacturers of knitted seamless garments were collaborated to produce a new line based on seamless warp knitting technology to meet the demand.
Consumer today wants more than just need-based clothing thus reveal that they prefer active wear with variation in design and characteristics. Seamless apparel is beautiful and offers comfort and support that is superior to cut and sew garments. So with the focus on innovation and quality, new seamless styles meet customer’s demand and expand the global market as well.
Also, seamless garment knitting create less harm for the global environment by minimizing waste disposal and reducing the need to grow as much as cotton, wool and other natural raw materials.
As Bangladesh is the second largest knit garment exporter after China, Bangladeshi knitting industry is currently going through major technology shift. There is a huge possibility and scope for Bangladesh to adopt the seamless technology with the traditional technology to produce the variety of product at minimum cost and get access to the new fashion trend. Because of the multi-functional property of seamless technology, there are creating infinite market opportunities, both locally and internationally.